elekheatgroup.com
elekheatgroup.com
Heating Elements | HeatCore
High Watt Density • Precision Thermal Control

Red & White Heating Elements for Modern Systems

From EV battery warmers to industrial ovens. Compare technologies, then request a tuned design with sensor and control options.

50–1200 °C
Operating range
±1.5%
Power tolerance
IP65–IP67
Ingress options

Popular Types

Select by shape, watt density, and control method.

Wire / Coil

Nichrome (NiCr)

General-purpose coils and ribbons for toasters, ovens, kilns, and resistive air heaters.

  • Up to ~1200 °C
  • Stable resistance
  • Low cost
Ceramic

PTC Heating Plates

Self-regulating ceramic elements for safe space heating and battery thermal management.

  • Self-limiting temperature
  • Fast warm-up
  • Long life
Cartridge

Cartridge Heaters

High watt density rods for 3D printer hot ends, molds, and dies.

  • Stainless sheath
  • Precision fit
  • Thermistor options
Band

Mica Band Heaters

Uniform barrel heating for extruders and injection molding.

  • Even heat distribution
  • Clamp or bolt
  • 100–480 V
Flexible

Silicone Rubber Heaters

Adhesive-backed flexible mats for tanks, batteries, and enclosures.

  • Custom shapes
  • IP65 sealing
  • Integrated sensor
IR

Quartz Infrared Tubes

Fast-response radiant heaters for drying, paint curing, and thermoforming.

  • Short/medium wave
  • Targeted heating
  • Low thermal mass

Applications

From consumer devices to heavy industry.

Food & Beverage
Toasters, ovens, kettles, coffee
Manufacturing
Extrusion, molding, curing
Energy
Battery warming, fuel lines
HVAC
PTC space heaters, ducts
Automotive
Seat heaters, mirror defrost
3D Printing
Hot ends, heated beds
Laboratory
Incubators, hot plates
Electronics
Enclosure anti-condensation

How Heating Elements Work

Electrical power turns into heat through resistance.

1) Input

Apply voltage V across a resistive element with resistance R.

2) Power

Electrical power converts to heat: P = V² / R (or I²R).

3) Transfer

Heat moves via conduction, convection, and radiation to the target.

Material Comparison

Choose alloy or ceramic by temperature, stability, and cost.

Material Max Temp (°C) Notes Typical Uses
Nichrome (NiCr) ~1200 Stable Ω, oxidizes protectively Toasters, kilns, air heaters
FeCrAl (Kanthal) ~1400 Higher temp, longer life Industrial furnaces
PTC Ceramic ~270 (self-limit) TC rises with T, safe Space heaters, EV packs
Carbon Fiber ~700 Fast IR response Infrared panels

Featured Products

Ready-to-ship references. Custom specs on request.

Cartridge

HC‑40 Cartridge Heater 24 V 40 W

Φ6×20 mm, stainless sheath, ±5% tolerance, 100 cm leads.

PTC Plate

PTC‑200 Air Heater 220 V

Self-regulating 200 °C, built‑in thermal fuse, aluminum fins.

Silicone

SR‑Pad 12 V 120 W

Adhesive mat 200×200 mm with NTC sensor, IP65.

FAQ

How do I size power?

Estimate heat loss of your system and add margin. Use P = V²/R or P = I²R. Verify with a thermal sensor and PID control.

Do I need a thermostat?

Yes for most alloys. PTC elements self-limit, but protection is still recommended for fault cases.

What certifications are available?

Options include CE, UL, and RoHS. Availability depends on voltage and construction.

Request a Quote

Share basic specs. A specialist will respond with a proposal.